Help Growers Calibrate their Sprayer

Hopefully you have calibrated your sprayer during early spring, before the busy spring activities have started. There is still plenty of spraying to be done in months ahead of us. So, if you have not calibrated your sprayer yet, take care of this very important task if you want to effectively protect your crops against weeds, insects and diseases.

One can determine if the chemicals are applied at the proper rate, only by carefully calibrating the sprayer. While applying too little pesticide may result in ineffective pest control, too much pesticide wastes money, may damage the crop and increases the potential risk of contaminating ground water and environment. The primary goal with calibration is to determine the actual rate of application in gallons per acre, then to make adjustments if the difference between the actual rate and the intended rate is greater or less than 5% of the intended rate. This is a recommended guideline by USEPA and USDA.

Before starting calibration, make sure you have a good set of nozzles on the sprayer. Nozzles wear off through extended use causing over application, or some nozzles are plugged. Clean all the plugged nozzles. Check the output of all the nozzles for a given length of time at a given spray pressure. Compare output from each nozzle’s output with the expected output shown in the nozzle catalog for that nozzle at the same pressure. Replace the nozzles showing an output error of more than 10% of the output of the new nozzle. Once you do this, now you are ready to calibrate your sprayer. 

There are several ways to calibrate a sprayer. Regardless of which method you choose, it usually doesn’t take more than 30 minutes, and only three things are needed: a timer (or watch or smart phones) showing seconds, a measuring tape, and a jar graduated in ounces. Here, I will describe perhaps the easiest of all the methods to determine the actual application rate of a sprayer for broadcast applications:

1. Fill the sprayer tank (at least half full) with water.
2. Run the sprayer, inspect it for leaks, and make sure all vital parts function properly.
3. Measure the distance in inches between the nozzles.
4. Measure an appropriate travel distance in the field based on this nozzle spacing. The appropriate distances for different nozzle spacing is as follows: 408 ft for a 10-inch spacing, 272 ft for a 15-inch spacing, 204 ft for 20-inch spacing, 136 feet for a 30-inch spacing, and 102 feet for a 40-inch spacing. (See extension publication FABE-520 for travel distances for other spacings, and for an explanation for selection of these specific travel distances for given nozzle spacing: http://ohioline.osu.edu/factsheet/fabe-520).
5. Drive through the measured distance in the field at your normal spraying speed, and record the travel time in seconds. Repeat this procedure and average the two measurements.
6. With the sprayer parked, run the sprayer at the same pressure level and catch the output from each nozzle in a measuring jar for the travel time required in step 5 above.
7. Calculate the average nozzle output by adding the individual outputs and then dividing by the number of nozzles tested. The final average nozzle output in ounces you get is equal to the application rate in gallons per acre. For example, if you catch 15 ounces from a set of nozzles, the actual application rate of the sprayer is equal to 15 gallons per acre.
8. Compare the actual application rate with the recommended or intended rate. If the actual rate is more than 5 percent higher or lower than the recommended or intended rate, you must make adjustments in either spray pressure or travel speed or in both. For example, to increase the flow rate you will need to either slow down, or increase the spray pressure. The opposite is true when you need to reduce application rate. As you make these changes stay within proper and safe operating condition of the sprayer. Remember increased pressure will result in increasing the number of small, drift-prone droplets. Using the trial-and error method to eventually reach the intended application rate takes some time. If you follow the equations given in Extension Publication FABE-520 on Calibration you can find optimum travel speed and pressure much faster.
9. Recalibrate the sprayer (repeat steps 5-8 above) until the recommended application error of +5% or less is achieved.

Don’t forget one very important thing while calibrating, and especially operating a sprayer: safety. Although clean water is used during calibration, you should still protect yourself from getting in contact with pesticides inside or outside sprayer equipment. Wear personal protective equipment, at least gloves and goggles. Happy spraying!